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HOW TO'S WHAT IF'S
What you need to know for your VW Torsion Bars
Sway-A-Way has greatly expanded the Tech Room. Customers can find updated technical and application information here on our complete line of Sway-A-Way Suspension Components and accessories.
ON LINE CALCULATORS are available to calculate spring rates, wheel rates, dual spring rates, torsion bar rates and more for a variety of different suspension designs. The nature of suspension products lends them to many varied applications of one part number. Proper selection, use, installation, and maintenance may require prior suspension knowledge and familiarity with your particular performance requirements. Feel free to utilize the tools in this Tech Room and/or our experienced staff to assure the best selection and use of Sway-A-Way products.
AXLE LENGTH MEASUREMENT INSTRUCTIONS - VW and PORSCHE
VW GUIDES
VW Torsion Bar Application Guide
| Buggy Type |
1000 Series21 3/4" |
1100 Series 24 11/16" |
1200 Series 26 9/16" |
| Single Seat Buggy |
23-25mm |
24-26mm |
24-27mm |
| Two Seat Buggy |
24-27mm |
24-27mm |
25-28mm |
| Baja Bug |
25-27mm |
26-28mm |
26-29mm |
| Street Bug |
24-26mm |
25-27mm |
26-28mm |
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VW Maximum Angle of Twist (Standard Bars)
| Bar Diameter |
1000 Series21 3/4" |
1100 Series 24 11/16" |
1200 Series 26 9/16" |
| 23mm |
31.0” |
36.7” |
39.3” |
| 24mm |
29.7” |
35.2” |
37.6” |
| 25mm |
28.5” |
33.7” |
36.1” |
| 26mm. |
27.5” |
32.5” |
34.8” |
| 27mm |
26.4” |
31.3” |
33.5” |
| 28mm |
25.5” |
30.1” |
32.2” |
| 29mm |
24.6” |
29.1” |
31.1” |
| 30mm |
23.8” |
28.1” |
30.1” |
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VW Maximum Angle of Twist (Race Bars)
| Bar Diameter |
1000 Series21 3/4" |
1100 Series 24 11/16" |
1200 Series 26 9/16" |
| 23mm |
41.4” |
47.7” |
51.7” |
| 24mm |
39.6” |
45.6” |
49.5” |
| 25mm |
38.0” |
43.8” |
47.5” |
| 26mm. |
36.5” |
42.1” |
45.7” |
| 27mm |
35.2” |
40.6” |
44.0” |
| 28mm |
34.0” |
39.2” |
42.5” |
| 29mm |
32.8” |
37.8” |
41.0” |
| 30mm |
31.7” |
36.5” |
39.6” |
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Porsche 911, 912, 924 & 944 Torsion Bar Preload Angles
Instructions: Before taking apart the suspension, level the car and measure and record the spring plate angle for later reference. The spring plate angle is measured with no pre load on the torsion bar. Find the new bar diameter and pre load angle in the chart. Use the pre load angle from the table for setting the new bars to get stock ride height.
| Application |
Stock Preload Angle |
| Porsche 911, up to 1968, 23mm diameter |
36 |
| 911, 1968 & up, 22 mm diameter |
39 |
| 912, Pre 1968, 23 mm diameter |
33 |
| 912, 1968 and up, 22 mm diameter |
36 |
NOTES: These values are approximate. The angle reference is the top edge of the spring plate from horizontal down with no pre load on the torsion bar. All angles are calculated to maintain stock ride height. The ride height changes by 1” for each 3 ½ degreed of pre load, EXAMPLE: If you want to lower the car by 1”, reduce the table pre load by 3.5 degrees.
| Diameter |
911, Pre 68
24 11/16” |
911, 68 & up
24 11/16” |
912, Pre 68
24 11/16” |
912, 68 & up
24.6875 |
| 22 mm |
43.12 |
38.97 |
39.47 |
36.08 |
| 23 mm |
36.09 |
32.62 |
33.04 |
30.21 |
| 24 mm |
30.44 |
27.52 |
27.87 |
25.48 |
| 25 mm |
25.86 |
23.37 |
23.67 |
21.64 |
| 26 mm |
22.1 |
19.98 |
20.23 |
18.5 |
| 27 mm |
19 |
17.18 |
17.4 |
15.91 |
| 28 mm |
16.43 |
14.85 |
15.04 |
13.75 |
| 29 mm |
14.28 |
12.91 |
13.07 |
11.95 |
| 30 mm |
12.47 |
11.27 |
11.41 |
10.44 |
| 31 mm |
10.94 |
9.88 |
10.01 |
9.15 |
Approximate Wheel Rates
| Diameter |
911 & 912
LB/IN |
924 & 944
LB/IN |
| 22 mm |
106.44 |
98.03 |
| 23 mm |
127.15 |
117.11 |
| 24 mm |
150.74 |
138.84 |
| 25 mm |
177.48 |
163.47 |
| 26 mm |
207.63 |
191.24 |
| 27 mm |
241.46 |
222.4 |
| 28 mm |
279.27 |
257.22 |
| 29 mm |
321.36 |
295.98 |
| 30 mm |
368.03 |
338.97 |
| 31 mm |
419.61 |
386.47 |
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| Suggested VW Preload Angles for Sway-A-Way Torsion Bars
Instructions: Before taking apart the suspension, level the car and measure and record the spring plate angle for later reference. The spring plate angle is measured with no pre load on the torsion bar. Find the new bar diameter and pre load angle in the chart. Use the pre load angle from the table for setting the new bars to get stock ride height.
| Application |
Stock Preload Angle |
| Bug, up to 1960, 24 11/16” long bar, 24 mm diameter |
13 |
| Bug, 1961-1968, 21 ¾” long bar, 22 mm diameter |
16 1/2 |
| Bug, 1969 & up, 26 9/16” long bar, 22 mm diameter |
20 1/2 |
| Type 3, all, 26 9/16” long, 23.5 mm diameter |
23 1/2 |
NOTES: These values are approximate. The angle reference is the top edge of the spring plate from horizontal down with no pre load on the torsion bar. All angles are calculated to maintain stock ride height. The ride height changes by 1” for each 3 1/2 degrees of pre load.
EXAMPLE: If you want to lower the car by 1”, reduce the table pre load by 3.5 degrees.
| Diameter |
21 ¾” |
24 11/16” |
26 9/16” |
| 22 mm |
16.52 |
19.07 |
20.71 |
| 23 mm |
13.83 |
15.96 |
17.33 |
| 24 mm |
11.67 |
13.46 |
14.62 |
| 25 mm |
9.91 |
11.44 |
12.42 |
| 26 mm |
8.47 |
9.78 |
10.61 |
| 27 mm |
7.28 |
8.41 |
9.13 |
| 28 mm |
6.3 |
7.27 |
7.89 |
| 29 mm |
5.47 |
6.32 |
6.86 |
| 30 mm |
4.78 |
5.52 |
5.99 |
Approximate Wheel Rates
| Diameter |
21.75 LB/IN |
24.68 LB/IN |
26.56 LB/IN |
| 22 |
122.85 |
106.44 |
98.03 |
| 23 |
146.75 |
127.15 |
117.11 |
| 24 |
173.99 |
150.74 |
138.84 |
| 25 |
204.85 |
177.48 |
163.47 |
| 26 |
239.65 |
207.63 |
191.24 |
| 27 |
278.7 |
241.46 |
222.4 |
| 28 |
322.34 |
279.27 |
257.22 |
| 29 |
370.91 |
321.36 |
295.98 |
| 30 |
424.78 |
368.03 |
338.97 |
| 31 |
484.31 |
419.61 |
386.47 |
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VW Torsion Bar Rates (in LB/ *of Twist)
| Bar Diameter |
1000 Series21 3/4" |
1100 Series 24 11/16" |
1200 Series 26 9/16" |
| 20mm |
401 |
339 |
317 |
| 21mm |
488 |
413 |
385 |
| 22mm |
598 |
497 |
464 |
| 23mm. |
702 |
593 |
554 |
| 24mm |
832 |
703 |
657 |
| 25mm |
979 |
828 |
773 |
| 26mm |
1145 |
968 |
904 |
| 27mm |
1333 |
1126 |
1052 |
| 28mm |
1651 |
1303 |
1217 |
| 29mm |
1774 |
1499 |
1400 |
| 30mm |
2031 |
1716 |
1603 |
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